Crimped MIL Connector Sockets for Discrete Wires
XG5N/XG5N-U
Crimped Sockets for Discrete Wires Join
the MIL Connector Series
• XG5N-U Sockets with OMRON’s unique lock enable onehand insertion with a secure lock.
• Save up to 24% of the space required for the XG4A.
■ Conceptual Application Diagram
Discrete wires
XG5N-U
XG5N
XG4C
XG4A
■ Mating
Mate.
XG5N Socket
Mate.
XG4A Plug
XG5N-U Socket with Lock
XG4C Plug
■ Ratings and Characteristics
■ Materials and Finish
Rated current
Housing
Lock Levers
Contacts Mating end
Crimped
section
Rated voltage
Contact resistance
Insulation resistance
Withstand voltage
Total insertion force
Individual pull-out
force
Insertion durability
Ambient operating
temperature
3 A/contact (with AWG22 wire)
2 A/contact (with AWG24 wire)
1 A/contact (with AWG26 or AWG28 wire)
250 VAC
20 mΩ max. (at 20 mV, 100 mA max.)
1,000 MΩ min. (at 500 V DC)
500 VAC for 60 s (leakage current: 1 mA max.)
No. of contacts × 1.96 N max.
0.29 N min.
50 times
−55 to 105°C (with no icing)
Fiber-glass reinforced PBT resin (UL94 V-2)/black
POM resin (UL94 HB)/black
Phosphor bronze/nickel base, gold plated (0.15 μm)
Phosphor bronze/nickel base, tin plated (2.0 μm)
■ Applicable Contacts and Wires
Applicable
Contacts
XG5W0231
XG5W0232
Applicable wires
Conductor construction
AWG No.
(UL1007 twisted wires) (elements/element diameter (mm))
22
17/0.16
24
11/0.16
26
7/0.16
24
11/0.16
26
7/0.16
28
7/0.127
Crimped MIL Connector Sockets for Discrete Wires
XG5N/XG5N-U
1
AssemblyTools
Manual Crimping Tool
Automatic Applicator
XY2B-7007
Use an Applicator that is manufactured by Japan Automatic Machine
Co., Ltd. Contact information is provided below.
Japan:
Japan Automatic Machine Co., Ltd.
TEL 03-3756-1434
China:
Model
Minimum ordering quantity
(pieces)
XY2B-7007
1
Contact Removal Tool
Japan Automatic Machine Technology (Huizhou) Ltd.
6-1-B,Songshan Industrial Park, Huizhou Zhongkai Hi-Tech
Industrial Development Zone, Huizhou,Guangdong,China
TEL(86-752)2771-614 FAX(86-752)2771-619
South-eastern Asia:
Japan Automatic Machine Singapore Pte. Ltd.
HB Centre 12 Tannery Road #04-02, Singapore 347722
TEL 65-6545-8140 FAX 65-6545-8141
USA, Europe:
XY2E-0003
Toyojamco, Ltd.
8370 Burnahm Road Suite 200 EL Paso, TX 79907 USA
TEL (915)595-8825 FAX (915)595-8794
Crimping Machine
Crimp Contacts, Type 1
Model
Minimum ordering quantity
(pieces)
XY2E-0003
1
Crimp Contacts, Type 2
Strip Crimper
Planned for the near
future. *1
SCA-106700 *2
*1: Inquire for details.
*2: This model number is for standard specifications.
Inquire for other specifications.
Safety Precautions
Crimping Method
Attaching the Lock Levers
Always use the specified Crimping Tool or Applicator to wire the
crimped contacts.
Attach the holes in the Lock Levers to the protrusions on both sides
of the housing and make sure that they are set securely.
Refer to the instruction sheet that is provided separately for details.
Contact Insertion Method
Confirm the orientation of the crimped contacts and then insert them
all the way to the back of the Socket. After insertion, confirm that the
lances are securely set in the lance holes on the socket housing.
Lance
Lance hole
Before Insertion
After Insertion (Set in Socket)
Contact Replacement Method
To remove contacts that have been incorrectly inserted, always use
the XY2E-0003 Contact Removal Tool.
1. Insert the end of the Removal
Tool into the lance hole in the
socket housing and press the
lance all the way inside the
socket housing.
2. While pressing in on the lance,
pull out the Contact.
3. Insert a new Contact.
Precautions for Correct Use
When mating the Sockets with XG4C Box Plugs, always use the
XG5U-0001 Lock Levers. Otherwise the Connectors may become
disconnected due to vibration or shock.
Storage
1. Do not store the Sockets in locations subject to dust or high
humidity.
2. Do not store the Sockets in locations close to sources of gasses
such ammonia gas or sulfide gas.
Note: Do not use any Contacts that have
been removed.
Crimped MIL Connector Sockets for Discrete Wires
XG5N/XG5N-U
3
